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  • Vacuum Casting for Flexible and Economic Production

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    Urethane casting or vacuum casting makes use of silicone molds and a 3D printed master pattern to produce small batches of strong parts with high-quality. The procedure solidifies thermoplastic polyurethane within silicon or epoxy molds. The outcome yields vacuum casting parts that replicate the shapes of the initial master models. The ultimate measurements of the vacuum casting parts will be determined by the master model, part geometry, and the chosen material.
    As a top maker of vacuum formed parts, Breton Precision provides cost-effective manufacturing of superior plastic components. This method removes the necessity for pricey initial expenses. Our vacuum forming services provide a full solution for crafting top-notch prototypes and small-batch production components.

    Vacuum Casting Materials

    You have a variety of options for vacuum molding materials based on your project's specific requirements. These resins are usually substitutes for usual plastic materials with similar performance and look. We've categorized our urethane casting materials into general groups to assist you in making optimal choices for your project.

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    PMMA

    UV stable, high-quality urethane resin with good clarity. Great for glossy, clear parts as a classic substitute for acrylic-like.
    Price: $$
    Colors: RAL/Pantone colors
    Hardness: Shore D 90-99
    Applications: Lighting, signal display, partition material

    Surface Finish for Vacuum Casted Parts

    Breton Precision can produce distinct surface layers for your vacuum casting parts using a wide range of surface finishes. These options aid in fulfilling the visual, toughness, and chemical protection needs of your products. We can provide different surface finishes based on your material choice and part usage.


    Available Finishing

    Description

    SPI Standard

    Link

     

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    High Gloss

    A highly mirrored effect is achieved by polishing the master model prior to mold production. This lustrous finish provides excellent clarity, making it ideal for aesthetic components, optics, and other surfaces that can be easily cleaned.

    A1, A2, A3


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    Semi Gloss

    This B quality finish does not have a strong reflection, but it does provide a little luster. By employing coarse sandpaper, you can achieve sleek, washable surfaces that fall between high-gloss and matte.

    B1, B2, B3


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    Matte Finish

    The satin finish of vacuum-molded components is achieved by bead or sandblasting the original pattern. C-quality surface treatments work well for areas requiring frequent contact and for handheld parts.

    C1, C2, C3


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    Custom

    RapidDirect may also offer personalized finishes using extra methods. Upon request, you may receive exceptional secondary finishes for optimum outcomes.

    D1, D2, D3


    3D Printed Parts Produced by Breton Precision

    Explore Breton Precision 3D printed products, boosting your project’s flexibility, from individual sample to complex production parts, 

    enhancing their potential.

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    Vacuum Casting Tolerances

    Breton Precision presents various tolerance options for vacuum molding to fulfill your specific needs. With the master model and component shape as reference, we can achieve dimensional precision within the range of 0.2 – 0.4 m. Following are the technical details of our vacuum molding offerings.

    Type

    Information

    Accuracy

    Highest precision to reach ±0.05 mm

    Max Part Size

    +/- 0.025 mm

    +/- 0.001 inch

    Minimum wall thickness

    1.5mm~2.5mm

    Quantities

    20-25 copies per mold

    Color & Finishing

    Color and texture can be customized

    Typical Lead Time

    Up to 20 parts in 15 days or less

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