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  • Vacuum Casting for Flexible and Economic Production

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    Silicone molds and a 3D printed master pattern come together in vacuum casting or urethane casting technology to produce high-quality, short-run, durable parts. By solidifying thermoplastic polyurethane within silicon or epoxy molds, vacuum casting yields parts identical in shape to the original models. The size of the finished parts relies on the master model, part geometry, and chosen material.
    Breton Precision, a top manufacturer that employs vacuum casting, provides affordable production of superior plastic components. This method negates the necessity for costly initial outlays. Our casting services present a comprehensive answer for crafting high-caliber prototypes and low-run production components.

    Why Vacuum Casting

    Vacuum Casting Materials

    You have the option to select from a diverse assortment of vacuum infusion components based on the specifics of your undertaking. These polymers generally imitate everyday plastic materials with similar performance and visual characteristics. Our urethane casting materials have been categorized broadly to aid in the optimization of the most suitable choices for your project.

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    Polycarbonate-Like

    Rigid, high-impact, and clear material with a wide variety of uses. Easy to machine and finish, simulating polycarbonate.
    Price: $$
    Colors: Clear and various colors
    Hardness: Shore D 82-86
    Applications: Light diffusers, signs, skylights, visors

    Surface Finish for Vacuum Casted Parts

    Utilizing a wide range of surface textures, Breton Precision is able to produce distinctive outer layers for your vacuum molded components. These textures can assist in fulfilling the visual appeal, toughness, and chemical resilience criteria for your items. Upon assessing your material choices and the uses of your components, we are able to provide a range of surface textures.


    Available Finishing

    Description

    SPI Standard

    Link

     

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    High Gloss

    Extremely gleaming surface polish attained via perfecting the original template ahead of producing the mold. The lustrous finish provides remarkable clarity effective for aesthetic components, optical devices, and additional surfaces that can be sanitized.

    A1, A2, A3


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    Semi Gloss

    This grade B finish doesn't reflect light a lot but provides a slight luster. By using coarse sandpaper, you can achieve surfaces that are cleanable and smooth, falling between high-gloss and matte.

    B1, B2, B3


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    Matte Finish

    The satin finish of vacuum cast parts is achieved by bead or sandblasting the original model. C-grade finishes work well in touch-intensive zones and for handheld parts.

    C1, C2, C3


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    Custom

    RapidDirect can also provide custom finishes through additional processes. On request, you can get unique secondary finishes for the best results.

    D1, D2, D3


    3D Printed Parts Produced by Breton Precision

    View the precision and versatility of Breton Precision 3D print items, from single prototype to intricate production-grade components, made to elevate your project’s potential.

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    Vacuum Casting Tolerances

    Breton Precision provides a variety of casting tolerances to match your specific needs. By using the original model and component shape, we can achieve dimensional tolerances from 0.2 to 0.4 meters. The following are the technical details for our casting services.

    Type

    Information

    Accuracy

    Highest precision to reach ±0.05 mm

    Max Part Size

    +/- 0.025 mm

    +/- 0.001 inch

    Minimum wall thickness

    1.5mm~2.5mm

    Quantities

    20-25 copies per mold

    Color & Finishing

    Color and texture can be customized

    Typical Lead Time

    Up to 20 parts in 15 days or less

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