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  • Vacuum Casting for Flexible and Economic Production

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    Casting technology combines silicone molds and a 3D printed master pattern to produce short-run, stiff parts with high-quality production. Thermoplastic polyurethane is solidified within silicon or epoxy molds using this method. Consequently, the vacuum-casting parts match the original master models' shapes. The master model, part geometry, and chosen material will determine the final dimensions of the vacuum-casting parts.
    Breton Precision, a top vacuum molding maker, provides cost-effective production of top-notch plastic pieces. This method eradicates the necessity for substantial initial expenses. The wide array of our vacuum molding services ensures the production of exceptional prototype and small-batch parts.

    Vacuum Casting Materials

    You have options for vacuum casting materials based on your project's specifics. Usually, these resins resemble standard plastics in performance and look. Our urethane casting materials are categorized to guide your project decisions effectively.

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    PS

    High impact strength, low-cost resin with a wide range of options.
    Price: $$
    Colors: Pantone colors
    Hardness: Shore D 85-90
    Applications: Displays, disposable items, packaging

    Surface Finish for Vacuum Casted Parts

    Breton Precision has a wide range of surface coatings, allowing for the production of distinct surface layers on your vacuum casting components. These coatings assist in fulfilling the aesthetic, strength, and chemical resistance needs of your products. Various surface finishes are available based on the materials chosen and component functions.


    Available Finishing

    Description

    SPI Standard

    Link

     

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    High Gloss

    The gloss of the created surface finish is highly reflective after the polish of the male mold before making the mold. This high-gloss finish provides high transparency and is beneficial for cosmetic pieces, lenses, and other surfaces that can be easily cleaned.

    A1, A2, A3


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    Semi Gloss

    This B level finish doesn't reflect light strongly yet provides a bit of luster. By utilizing rough sandpaper, smooth, washable surfaces can be achieved, falling between high-shine and dull.

    B1, B2, B3


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    Matte Finish

    Vacuum cast parts can attain a satin-like appearance by using bead or sand blasting on the original mold. Such C-tier finishes are well-suited to spots frequently touched as well as handheld parts.

    C1, C2, C3


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    Custom

    RapidDirect is able to offer personalized finishes using supplementary methods. If desired, distinctive secondary finishes can be obtained to achieve optimal outcomes.

    D1, D2, D3


    3D Printed Parts Produced by Breton Precision

    Witness the accuracy and adaptability of Breton Precision 3D printed products, ranging from individual prototypes to complex production-quality parts, 

    designed to enhance the potential of your project.

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    Vacuum Casting Tolerances

    Breton Precision provides various vacuum molding tolerances for your specific needs. According to the original design and component structure, we are capable of achieving dimensional tolerances from 0.2 to 0.4 meters. Here are the detailed specifications for our vacuum molding services.

    Type

    Information

    Accuracy

    Highest precision to reach ±0.05 mm

    Max Part Size

    +/- 0.025 mm

    +/- 0.001 inch

    Minimum wall thickness

    1.5mm~2.5mm

    Quantities

    20-25 copies per mold

    Color & Finishing

    Color and texture can be customized

    Typical Lead Time

    Up to 20 parts in 15 days or less

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