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  • Vacuum Casting for Flexible and Economic Production

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    Vacuum molding, or urethane molding, blends silicone molds and a 3D-printed prototype to craft limited, stiff parts with industrial-grade excellence. The method strengthens thermoplastic polyurethane within silicon or epoxy molds. The upshot is vacuum molding components mirroring the initial prototypes. The ultimate size of vacuum molding pieces hinges on the prototype, part configuration, and material choice.
    Being a top producer of vacuum casting, Breton Precision provides cost-effective production of superior plastic components. This method removes the requirement for costly initial outlays. Our vacuum casting solutions deliver the full package for making top-notch prototypes and small-batch production pieces.

    Vacuum Casting Materials

    You can select from a wide variety of materials for vacuum casting according to your project's specific requirements. These resins usually mimic typical plastic materials with similar performance and look. Our urethane casting materials are classified into broad categories to assist you in making optimal project decisions.

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    Elastomer

    Polyurethane plastic resin, simulating rubber-like materials like TPU, TPE and silicone rubber.
    Price: $$
    Colors: All colors and precise Pantone color matchings
    Hardness: Shore A 20 to 90
    Applications: Wearables, overmolds, gaskets

    Surface Finish for Vacuum Casted Parts

    Breton Precision offers a wide range of surface textures for your vacuum molded components. These textures support your items' visual, toughness, and chemical resistance standards. We have various surface textures available based on your material choices and component uses.


    Available Finishing

    Description

    SPI Standard

    Link

     

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    High Gloss

    The master pattern is polished to create a reflective finish for mold making. This shiny finish is beneficial for cosmetic parts, lenses, and cleanable surfaces due to its transparency.

    A1, A2, A3


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    Semi Gloss

    This B-level finish is not very shiny but provides some luster. By utilizing coarse sandpaper, you can achieve sleek, washable areas between glossy and flat.

    B1, B2, B3


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    Matte Finish

    The satin finish on vacuum-cast parts will be achieved by bead or sand blasting the original template. This C-level finish is well-suited for hands-on and handheld parts.

    C1, C2, C3


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    Custom

    RapidDirect can also offer personalized finishes via supplementary procedures. If desired, you may obtain distinctive secondary finishes to optimize outcomes.

    D1, D2, D3


    3D Printed Parts Produced by Breton Precision

    View the precision and versatility of Breton Precision 3D print items, from single prototype to intricate production-grade components, made to elevate your project’s potential.

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    Vacuum Casting Tolerances

    Breton Accuracy presents an array of vacuum casting acceptance levels to fulfill your specific demands. Using the original pattern and component shape, we can achieve dimension approval between 0.2 to 0.4 m. Here are the detailed standards for our vacuum casting amenities.

    Type

    Information

    Accuracy

    Highest precision to reach ±0.05 mm

    Max Part Size

    +/- 0.025 mm

    +/- 0.001 inch

    Minimum wall thickness

    1.5mm~2.5mm

    Quantities

    20-25 copies per mold

    Color & Finishing

    Color and texture can be customized

    Typical Lead Time

    Up to 20 parts in 15 days or less

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