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  • Vacuum Casting for Flexible and Economic Production

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    The process of vacuum molding, also known as urethane molding, integrates silicone molds and a 3D printed prototype to produce short-term, inflexible components with industrial-quality standards. This technique solidifies thermoplastic polyurethane within silicon or epoxy molds. The outcome comprises vacuum molding components with identical forms as the initial prototype models. The ultimate measurements of the vacuum molding components are determined by the prototype, component shape, and chosen substance.
    Breton Precision is a top producer of vacuum molding, providing cost-effective production of superior plastic components. This method eradicates the necessity for substantial initial capital. Our vacuum molding services present a comprehensive answer for crafting outstanding prototype quality and low-volume manufacturing components.

    Vacuum Casting Materials

    You have the option to select from a diverse selection of vacuum casting materials based on the unique aspects of your project. These polymers usually imitate traditional plastic materials with similar qualities and visual attributes. Our urethane casting materials have been classified into broad groupings to assist you in making optimal choices for your project.

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    Polypropylene-Like

    Tough, flexible, and abrasion-resistant urethane with low cost and polypropylene-like ductility.
    Price: $$
    Colors: Black or natural only
    Hardness: Shore D 65-75
    Applications: Enclosures, food containers, medical applications, toys

    Surface Finish for Vacuum Casted Parts

    With an extensive array of surface finishes, Breton Precision can create unique surface layers for your vacuum casting parts. These finishes help you meet your products’ appearance, hardness, and chemical resistance requirements. Depending on your material selection and part applications, we can offer the following surface finishes:


    Available Finishing

    Description

    SPI Standard

    Link

     

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    High Gloss

    Surface finish with high reflectivity is produced by polishing the original pattern prior to making the mold. This glossy finish provides excellent translucency for parts intended for beauty, optics, and easily cleaned surfaces.

    A1, A2, A3


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    Semi Gloss

    This B level finish does not reflect light much but does provide a bit of shine. By employing coarse sandpaper, you can achieve smooth, washable surfaces that fall between glossy and flat.

    B1, B2, B3


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    Matte Finish

    Cast parts from a vacuum will acquire a satin-like texture via bead or sand blasting of the original model. The C-quality finishes are perfect for components that are often touched and handheld.

    C1, C2, C3


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    Custom

    RapidDirect is able to offer tailored finishes using extra techniques. Upon demand, distinctive secondary finishes are accessible for optimal outcomes.

    D1, D2, D3


    3D Printed Parts Produced by Breton Precision

    Examine the accuracy and adaptability of Breton Precision's 3D printing products, ranging from a lone prototype to complex production-quality parts, 

    designed to enhance the potential of your project.

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    Vacuum Casting Tolerances

    Breton Precision proposes various specifications of vacuum molding to fulfill your personalized needs. According to the initial design and component structure, we can achieve measurements ranging from 0.2 to 0.4 meters. The subsequent section provides details on our vacuum molding capabilities.

    Type

    Information

    Accuracy

    Highest precision to reach ±0.05 mm

    Max Part Size

    +/- 0.025 mm

    +/- 0.001 inch

    Minimum wall thickness

    1.5mm~2.5mm

    Quantities

    20-25 copies per mold

    Color & Finishing

    Color and texture can be customized

    Typical Lead Time

    Up to 20 parts in 15 days or less

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